We provide advice on lost foam technology in order to modernize the
production process and its quality, always
in consideration of the environment
is a Consulting Company specialized in Lost Foam casting process.
Its core team of Lost Foam experts, on average, has more than 25 years experience per person.
We are specialized to support the customer from Casting Concept design until the creation of the tooling necessary for the production. We can also co-design the productive plant in accordance with the customer’s specifications.
The creation of quality products using Lost Foam depends on deeply knowledge of production process, its continuous optimization but mostly considering the product’s specifications.
PRODUCTS. Design and first-series production of both iron and aluminum parts with quantified performance targets achievable, such as: wall thickness, part integration, reduction of porosity, cost savings, weight reduction, quality level, etc.
PROCESS. Upgrade of brownfield LF iron foundries, EPC general contracting for greenfield LF iron foundries with quantified performance targets achievable, such as: environmental standards, productivity, industry 4.0, etc.
Isotta Team can assist customer from the early concept phase of the design in order to optimize the ratio cost/value of the casting targeting:
We can design the full set of the required tooling for foams production.
Gluing tools are designed with the up-to-date techniques including integrated venting lines, customized steam chambers and highend Teflon surface finishing.
The casting process is simulated using Procast software.
The simulation parameters have been validated on field on more than 30 projects during the last ten years.
In order to have a high quality product it is very important to engineer the production process.
IE Team can supply a complete set of documents as Process Flow, FMEA, Control Plan and all the Best Practice Sheets for each production step.
After the tool setup we can assist for process debug, quality assessment and PPAP.
ISOTTA LIMITED
RM 18D-3, 27/F, Ho King Comm CTR, 2-16 Fayuen ST, Mongkok Kowloon, Hong Kong
tel +852 317 636 67, +852 147 144 147 35
fax +852 307 712 58